Flexible Link and Jumper: What Are They And Why Are They Important?

Flexible Link and Jumper: What Are They And Why Are They Important?
Jan 08, 2024

Flexible links and jumpers are two types of electrical connectors that are used to connect different components or devices in a circuit. They are also known as flexible braided connectors, shunts, or leads. They are made of thin copper wires, braided together to form a flexible and conductive tape or rope. They can be bare, tin-plated, or silver-plated, depending on the application and the environment.

 

Choosing the right Flexible Link and Jumper manufacturer can be challenging. L D Bhattar & Co. is the right place if you are looking for the best quality flexible link and jumper. Let’s explore more about the subject in this blog below. 

 

Benefits of High-Quality Flexible Links and Jumpers 

 

Flexible links and jumpers have several advantages over rigid or solid connectors, such as bus bars or cables. Here are some of the key benefits:

 

  • They can accommodate misalignment, vibration, expansion, and contraction of the connected components, which can improve the reliability and performance of the circuit.

 

  • They can reduce the stress and fatigue on the terminals and joints, which can prevent cracking, loosening, or breaking of the connectors.

 

  • They can provide a low-resistance and high-current path for the electrical current, which can reduce the power loss and heat generation in the circuit.

 

  • They can offer a flexible and customizable design, which can fit different shapes, sizes, and configurations of the connected components.

 

Applications of Flexible Links and Jumpers

 

Flexible links and jumpers are widely used in various industries and applications, such as power generation, transmission, distribution, switchgear, transformers, motors, generators, batteries, inverters, solar panels, wind turbines, electric vehicles, and more. They are especially useful for connecting high-voltage and high-current devices, where vibration, thermal expansion, and electromagnetic interference are common issues.

 

How to Choose the Right Flexible Link and Jumper For Your Needs?

 

There are many factors to consider when choosing the right flexible link and jumper for your needs. Here are some tips to help you make the best decision:

 

  • The current rating and the voltage rating of the flexible link and jumper should match or exceed the requirements of the connected components. 

 

  • The length, width, and thickness of the flexible link and jumper should be suitable for the available space and the desired flexibility of the connection. 

 

  • The shape of the flexible link and jumper should conform to the geometry and the orientation of the connected components. The shape can be flat, round, or custom-made, depending on the preference and the specification of the customer.

 

  • The material of the flexible link and jumper should be compatible with the environment and the application of the connection. 

 

  • The coating of the flexible link and jumper should protect the material from oxidation, corrosion, and abrasion. The coating can be bare, tin-plated, or silver-plated, depending on the conductivity, the solderability, the appearance, and the cost of the coating.

 

  • The insulation of the flexible link and jumper should provide electrical and mechanical protection for the connection. 

 

  • The ferrule of the flexible link and jumper should provide a secure and reliable connection to the terminals or the joints. It can be pressed, soldered, or welded, depending on the strength, the conductivity, and the cost of the ferrule. The ferrule can also be bare, tin-plated, or silver-plated, depending on the coating of the flexible link and jumper.

 

  • The hole size and the hole pattern of the flexible link and jumper should match the size and the pattern of the bolts or the screws that are used to fasten the connection.

 

Get the Best Flexible Jumpers and Links

L D Bhattar & Co. is the leading flexible Link and Jumper manufacturer. With years of experience, we have become a trusted partner for most of our clients. You can also count on us if you’re looking for the most reputed rubber trailing cable manufacturer. Check our website today to learn more about our products or call us to discuss your requirements.